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23 64 13.13

Direct-Fired Absorption Water Chillers

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MasterFormat Division 23 64 13.13: Direct-Fired Absorption Water Chillers

MasterFormat Division 23 64 13.13 specifically addresses "Direct-Fired Absorption Water Chillers." These systems represent a specialized niche within HVAC, offering a unique approach to cooling that leverages heat rather than traditional vapor compression.

What is a Direct-Fired Absorption Water Chiller?

A direct-fired absorption water chiller is a cooling system that employs a heat-driven chemical process to create chilled water. Unlike conventional chillers using electricity to power a compressor, these units utilize a thermal source—often natural gas or steam—to drive an absorption cycle. This cycle involves the absorption of refrigerant vapor into a liquid solution, followed by its release through heating, ultimately resulting in chilled water production.

How Does a Direct-Fired Absorption Water Chiller Work?

The operation of a direct-fired absorption water chiller can be broken down into a cyclical process:

1. **Heat Input:** A burner, fueled by natural gas or another heat source, heats a solution containing a refrigerant and an absorbent.
2. **Refrigerant Vaporization:** The heat causes the refrigerant to vaporize and separate from the absorbent solution.
3. **Condensation:** The hot refrigerant vapor then flows to a condenser, where it releases heat and condenses back into a liquid.
4. **Evaporation:** This liquid refrigerant enters an evaporator, where it absorbs heat from the water being chilled, causing the refrigerant to evaporate once more.
5. **Absorption:** The refrigerant vapor is then reabsorbed into the absorbent solution, and the cycle repeats.

Where are Direct-Fired Absorption Water Chillers Commonly Used?

Due to their unique operational characteristics, direct-fired absorption water chillers are well-suited to specific applications:

* **Facilities with Waste Heat:** Industries with readily available waste heat sources, such as manufacturing plants, can leverage this heat for efficient cooling.
* **Natural Gas Availability:** Areas with abundant and economical natural gas supply make these chillers a cost-effective choice.
* **Reduced Electrical Demand:** Applications seeking to minimize electrical consumption during peak demand periods can benefit from the heat-driven nature of these chillers.

What are Installation Best Practices for Direct-Fired Absorption Water Chillers?

Proper installation is crucial for optimal performance and safety:

* **Ventilation and Combustion Air:** Ensure adequate ventilation and a constant supply of combustion air for the burner system.
* **Gas Piping:** Adhere to all applicable codes and standards for gas piping installation, including pressure testing and leak detection.
* **Condensate Drainage:** Provide proper drainage for condensate generated during the absorption cycle.
* **Control Systems:** Integrate comprehensive control systems to monitor and regulate chiller operation, ensuring safety and efficiency.

What are the Top Manufacturers for Direct-Fired Absorption Water Chillers?

Several prominent manufacturers specialize in direct-fired absorption water chillers, each offering a range of capacities and features:

* **York (Johnson Controls)*** **Carrier*** **Trane*** **LG*** **Daikin**

Conclusion

Direct-fired absorption water chillers present a specialized cooling solution particularly advantageous in applications with access to waste heat or cost-effective natural gas. By understanding their operational principles, ideal use cases, and installation requirements, building owners and facility managers can effectively evaluate the suitability of these systems for their needs. Consultation with experienced HVAC engineers is essential for proper system selection, design, and integration.

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