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23 64 13.16

Indirect-Fired Absorption Water Chillers

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MasterFormat Division 23 64 13.16: Indirect-Fired Absorption Water Chillers

MasterFormat Division 23 64 13.16 specifically covers indirect-fired absorption water chillers. These systems offer an energy-efficient alternative to traditional vapor compression chillers, especially when waste heat or renewable energy sources are readily available. This article explores the intricacies of indirect-fired absorption water chillers, delving into their functionality, applications, installation, and leading manufacturers.

What is an Indirect-Fired Absorption Water Chiller?

An indirect-fired absorption water chiller is a cooling system that utilizes heat, rather than mechanical compression, to facilitate the chilling process. Unlike direct-fired models, indirect-fired chillers employ a heat transfer fluid, heated by an external source, to drive the absorption refrigeration cycle.

How Does an Indirect-Fired Absorption Water Chiller Work?

Indirect-fired absorption chillers operate on a closed-loop system based on the absorption refrigeration cycle. Here's a simplified breakdown:

  1. Heat Input: Hot water, steam, or other heat transfer fluids, heated by an external source like waste heat recovery, solar thermal, or biomass boilers, are circulated through the chiller's generator.
  2. Refrigerant Vaporization: This heat input raises the temperature within the generator, causing the refrigerant (typically water) to vaporize from the absorbent solution (usually lithium bromide).
  3. Condensation and Expansion: The refrigerant vapor then flows to the condenser, where it releases heat and condenses back into a liquid. This liquid refrigerant then passes through an expansion valve, lowering its temperature and pressure.
  4. Evaporation and Cooling: The low-pressure refrigerant enters the evaporator, absorbing heat from the chilled water loop and evaporating back into a vapor. This evaporation process chills the water, which is then circulated for cooling purposes.
  5. Absorption and Regeneration: The refrigerant vapor returns to the absorber, where it is reabsorbed by the concentrated absorbent solution. The diluted solution is then pumped back to the generator to be reheated, completing the cycle.

Where are Indirect-Fired Absorption Water Chillers Commonly Used?

Indirect-fired absorption chillers are particularly well-suited for applications where:

  • Waste heat is abundant: Industries with substantial waste heat, such as manufacturing plants or power generation facilities, can significantly reduce energy costs by using this heat to power the chiller.
  • Renewable energy sources are available: Integration with solar thermal systems, geothermal energy, or biomass boilers makes these chillers an environmentally friendly cooling solution.
  • Electricity costs are high: By minimizing reliance on electricity, absorption chillers offer operating cost savings in regions with expensive electricity rates.
  • Low noise and vibration are desired: Their operation is significantly quieter than traditional compressor-based systems, making them ideal for noise-sensitive environments like hospitals or hotels.

What are Installation Best Practices for Indirect-Fired Absorption Water Chillers?

Proper installation is crucial for optimal chiller performance and longevity. Key considerations include:

  • Professional Design and Sizing: Engage qualified HVAC engineers to accurately size the chiller based on building load calculations and available heat sources.
  • Pipe Sizing and Insulation: Ensure proper sizing and insulation of all piping to prevent heat loss and maintain system efficiency.
  • Water Treatment: Implement a robust water treatment program to prevent corrosion and scaling within the chiller tubes and components.
  • Commissioning and Controls: Thorough commissioning by qualified technicians is essential to verify proper operation and calibrate control systems for optimal performance.
  • Regular Maintenance: Adhere to manufacturer-recommended maintenance schedules to ensure long-term reliability and efficiency.

What are the Top Manufacturers for Indirect-Fired Absorption Water Chillers?

The absorption chiller market includes several reputable manufacturers known for their quality and innovation. Some of the leading names include:

  • Johnson Controls
  • Carrier
  • Trane
  • York
  • LG Electronics

Conclusion

Indirect-fired absorption water chillers present a compelling solution for energy-efficient cooling, particularly when waste heat recovery or renewable energy integration is feasible. Their application can lead to significant energy savings and reduced environmental impact. When considering such a system, consulting with experienced HVAC professionals and reputable manufacturers is essential to ensure proper design, installation, and long-term performance optimization.

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